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Processing & Storage

The X-ray inspection system Dylight S combines a compact design with precise foreign body detection and efficient quality control. (Image source: Minebea Intec)

One of the world's leading industrial weighing and inspection technologies, Minebea Intec has introduced the new Dylight S, an X-ray inspection system that enables manufacturing companies to guarantee the highest product safety and quality at an affordable price 

The evolving needs of the food and pharmaceutical industries makes advanced technologies crucial to ensure sustainability, while maintaining high product quality, safety and affordability. Regulations such as the pre-packaging ordinance or supplier audits require complete documentation. At the same time, sustainable packaging materials make the use of advanced X-ray technologies essential. This is where the new X-ray inspection system Dylight S comes in. 

Featuring sideshooter technology, this compact system has been specially developed to ensure the quality of products in upright containers. It enables more precise detection of foreign bodies in products with light and complex packaging. The X-ray inspection system not only enables reliable detection of metallic and non-metallic foreign bodies—including glass, rubber, stones or plastic parts—in containers such as PET bottles, liquid food cartons or plastic cans, but also offers functions for completeness checks and fill level inspections. Thanks to a wide range of interfaces, Dylight S can be seamlessly integrated into digital production environments

"The X-ray inspection system Dylight S is characterised by its extremely compact design. This enables easy integration into existing production lines," said product manager at Minebea Intec, Mengqi Liang. "Another key advantage of the Dylight S is using the monoblock generator without an external transformer, which reduces technical complexity and simultaneously lowers the total cost of ownership (TCO)."

Furthermore, to boost production efficiency and improve accuracy, Minebea Intec is introducing another innovative feature with the X-ray inspection system Dylight S: autonomous parameter adjustment. This function optimises the product set-up process and inspection process by automatically adjusting the settings to reduce false rejects. Another notable feature is the image acquisition function that uses innovative software technology to generate a second X-ray image from an acquired image, enabling the operating personnel to subsequently optimise brightness, contrast and scaling and to detect the foreign bodies that have been missed in the original images. 

 

 

Strict regulations such as the HACCP, ISO 2200 AND nsf have been implemented to ensure product quality and reduce significant risk. (Image source: Adobe Stock)

The food industry has strict hygiene and product quality requirements which it expects food manufacturers to follow through the use of reliable and accurate technologies   

Leading global provider of weighing and inspection technologies, Minebea Intec offers customised solutions designed to meet food production challenges. According to reports by the Food and Drug Administration (FDA) and the EU RAPEX database, foreign bodies in food account for up to 23% of all recalls in industrialised countries, depending on the region. 

Strict regulations such as the Hazard Analysis and Critical Control Points (HACCP), international standard (ISO) 22000 and National Sanitation Foundation (NSF) have been implemented to ensure product quality and reduce significant risk, thereby preventing contamination along the entire production chain.

HACCP system

The HACCP system, which is used in the food industry worldwide, is a preventive management system for ensuring food safety and is considered a mandatory requirement for food production in the European Union (EU) and other countries around the world. Minebea Intec technologies, such as the Mitus metal detector, are ideally suited for monitoring and controlling such critical points. In addition to metal contaminant detection, Minebea Intec offers solutions with its X-ray inspection systems that detect not only metallic foreign bodies but also glass, stones, some plastics and bones. 

ISO 22000

The international standard ISO 22000 defines uniform requirements worldwide for management systems for food safety, covering all stages of food production from production to delivery. The precise and reliable weighing and inspection systems of Minebea Intec help food producers to meet the requirements of ISO 22000. These include dynamic checkweighers, which monitor product weight in real time during the production process. 

NSF certification

The NSF certification is an internationally recognised seal that ensures that production systems, such as weighing and inspection technologies, meet the highest hygiene and safety standards. This certification plays a particularly crucial role in the food industry, where strict regulations apply to avoid contamination and ensure compliance with hygiene requirements. The Weighing Platform MiNexx 3000 of Minebea Intec is NSF certified, which makes it particularly ideal for the food industry. Thanks to its hygienic design, it is easy to clean and thus minimises the risk of cross-contamination. 

In addition to installation, Minebea Intec experts ensure to provide comprehensive service and support to enable smooth and efficient production. This helps food producers to shift their focus from crisis management to boosting sales. 

 

The latest innovation demonstrates the longstanding collaboration between Valio and Berry, and the strength of the partnership between the two businesses. (Image source: Berry)

Berry Global has launched a revolutionary packaging solution to help Finnish dairy pioneer Valio meet its commitment to significantly reduce plastic usage by 2026

Valio aims to cut down the usage of plastic in its single-use and single-serve packaging by 15%, as part of which its popular range of PROfeel protein puddings are being switched to a custom-designed version of Berry’sCombiLight pot. 

The CombiLight is a hybrid packaging solution made from a plastic skeleton and carton sleeve, which are melted together to create a strong structure. Valio had already switched its quark products to the CombiLight, but for the puddings the conversion required the development of a new coating with enhanced barrier properties to ensure optimal shelf life.

Working in collaboration with Stora Enso, a leader in barrier technology, the new barrier solution was achieved by Berry. In addition to reducing food waste, this extended shelf life will also provide better export opportunities for Valio.

The protein-rich PROfeel puddings will be available in various flavours including chocolate, caramel, and vanilla-meringue and will be launched by the company in the new packaging this December. Some notable features like enhanced print quality as well as a printable bottom surface for the display of important product information will allow a clean, polished look on the sides of the pot, in turn creating better branding opportunities for Valio.

“Working with Berry is a pleasure,” said Valio’s head of Packaging Development, Juhana Pilkama. “Their team is not only willing to try new things, but they are also highly reliable and open in their approach. We have regular meetings to align on projects and share ideas, and that has been crucial in developing the enhanced CombiLight pot. We could not be more satisfied with the result.”   

China is willing to work with Zambia to make good use of the FOCAC platform. (Image source: Adobe Stock)

Chinese Ambassador Han Jing exchanged his views on China-Zambia agricultural cooperation during a courtesy call 26 August, on Minister of Agriculture of Zambia, Reuben Phiri 

China's is optimistic about Zambia's agricultural investment prospects and is willing to work alongside Zambia to utilise the platform of Forum on China-Africa Cooperation (FOCAC), to promote more joint agricultural projects in Zambia and more exports of Zambian agricultural products to China to benefit the two peoples.

The Ministry of Zambia has rendered strong support, in turn guarenteeing the implementation of the consensus reached by the two heads of state and further deepening of the comprehensive strategic and cooperative partnership between China and Zambia.

Minister Phiri stated that Zambia-China agricultural cooperation has yielded fruitful results under the strategic guidance of the two heads of state and welcomed Ambassador Han to assume his office. This opens a gateway for Chinese businesses to invest in Zambia's agricultural sector, with the upcoming FOCAC Summit hoping to serve as a mutually beneficial, win-win cooperation between the two countries in the field of modern agriculture. 

Staff of the CVL, Zimbabwe training in Namibia through a triangular project arrangement between Namibia and Zimbabwe. (Image source: B Jackson/CVL, Zimbabwe)

With the support of the International Atomic Energy Agency (IAEA) and the United Nations Food and Agriculture Organisation (FAO), Zimbabwe's Central Veterinary Laboratory (CVL) and Uganda’s Directorate of Government Analytical Laboratories (DGAL) have attained accreditation to the international standard for testing and calibration

Achieveing this accreditation demonstrates competence; increases confidence among clients; and enhances the prospect of attracting resources by providing paid services and therefore contributing to the sustainability of such laboratories.

In the face of limited resources, national testing and calibration laboratories such as CVL in Zimbabwe and DGAL in Uganda must explore mechanisms to attract funds to facilitate routine operations and ensure sustainable service-delivery. Both these laboratories are supported by the IAEA in cooperation with the FAO, to significantly stengthen their capabilities. 

The CVL is now capable of regularly testing foods such as chicken for chemical hazards and can provide end-users with more reliable analytical test results, creating greater consumer confidence. Additionally, personnels from CVL were recently trained and provided with equipment in a regional AFRA food safety project also involving Namibia and Zimbabwe, giving them even greater capability. 

“We are glad to have a local accredited food safety laboratory that supports the testing of our food products to ensure confidence among our clients about their safety and save us from the burden of testing abroad”, said Moses Nyanzunda, veterinarian at a major national chicken producing company in Zimbabwe that is a beneficiary of this capability.

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