GEA's new water-saving solution for dairy farms

GEA has introduced an innovative water-saving solution for its DairyRotor T8600 and T8900 milking systems, designed to reduce freshwater consumption by up to 30% while maintaining high standards of cleaning performance and hygiene.

This new feature is part of GEA’s commitment to sustainability and can be applied to both new installations and retrofitted to existing systems, helping farms of all sizes improve their resource efficiency.

Efficient Water Use with Recycled Post-Rinse Water

The core of this advanced water-saving solution lies in the reuse of post-rinse water for the subsequent pre-rinsing process. By integrating this function, GEA has developed a system that not only cuts down on freshwater use but also ensures that the milking equipment continues to be thoroughly cleaned. The system includes the installation of an additional collection tank that stores the post-rinse water, which can then be fed back into the pre-rinsing cycle.

GEA offers two versions of this solution to suit different farm setups:

Pump Solution: A pump actively transfers water into the rinse tank, ensuring efficient circulation of reused water.
Gravity Solution: A space-saving, passive system that uses an elevated container to collect and reuse water, without the need for moving components.

Both solutions are supported by advanced valve and pipe technologies, ensuring that water is directed into the reuse cycle safely and effectively. It’s important to note that only fresh water, free from cleaning agents or disinfectants, is suitable for reuse.

Sustainable Milking with TÜV Validation

As part of GEA's "Add Better" portfolio, this new feature is TÜV Rheinland-validated, ensuring it meets high standards of sustainability and resource conservation. TÜV is a leading global provider of independent testing and certification, adding credibility to the water-saving benefits of this system.
Ideal for a Wide Range of Farms

This water-saving solution is suitable for farms of all sizes, particularly those in areas where water is either scarce or expensive, or where stringent legal requirements for resource conservation are in place. Farms facing economic pressures can also benefit from the reduced operating costs, all without compromising cleaning quality.

Additionally, GEA offers the flexibility of retrofitting the system to existing group parlours and DairyRotors, such as the washer Sinetherm, Compass Plus, and RCU-Washer of the DairyRotor T8900 with Dematron control. For both new and existing systems, an optional heating element is available to provide an energy-efficient pre-rinse cycle with preheated water, further enhancing resource efficiency.

Integration with GEA DigiTron for Seamless Farm Management

The new water-saving solution is fully compatible with the GEA DigiTron control unit, introduced earlier this year with the DairyRotor T8600. DigiTron offers precise control over the milking process at the animal level, providing easy operation, robust hardware, and straightforward maintenance. When connected to GEA's central DairyNet software platform, the system allows for comprehensive analysis of milking, cleaning, and maintenance processes across the farm. DigiTron is highly scalable, making it suitable for a wide range of farm sizes and automation levels.

GEA’s new water-saving solution is a game-changer for dairy farmers looking to reduce their environmental footprint and operational costs. By making the most of available resources and ensuring effective, consistent cleaning, it offers a sustainable and efficient way to improve dairy operations.